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Mosaic

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MOSAIC - A unique safety controller: modular, expandable and configurable

Key features

Mosaic is asafety hub able to manage all safety functions of a machinery or a plant.

Configurable and scalable.

Allows cost reductions and minimal wiring.

Mosaic can manage safety sensors and signals such as

light curtains,photocells, laser scanners, emergency stops, electromechanical switches, guard-lock safety door switches, magnetic switches, safety mats andedges, two-hands controls, hand grip switches, encoders and proximities for safety speed control.

Advantages

  • Reducing the number of devices and wiring used and, therefore, the overall size of the project
  • Speeding-up control panel construction
  • Allows tamper-proof system configurations
  • All logic is configured through a graphic interface. No more laborious wiring is needed as with traditional solutions
  • A lower number of electromechanical components also means a better Performance Level and, therefore, a higher Safety Level
  • The project report provides the actual values of PFH, DCavg and MTTFd according to EN 13849-1 and EN 62061

Mosaic Models with removable terminal blocks with screw o clamps (models C) contacts are available

YOUTUBE ENG

Safety levelSIL 3 according to IEC 61508
SILCL 3 according to IEC 62061
PL e - Cat. 4 accordingto EN ISO 13849-1
Power supply (VDC)24 ± 20%
Electrical connectionsRemovableterminal blocks, screw contacts
Operating temperature (°C)-10 ... 55
Storage temperature (°C)-20 ... 85
Protection rateIP 20 for housing / IP 2X for terminal block
FasteningDIN rail fastening according to EN 50022-35 standard
Dimensions h x w x d (mm)99 x 22,5 x 114

Mosaic comprises a master unit M1 configurable via the MSD (Mosaic SafetyDesigner); provided with each master unit at no extra cost and a maximum of 14 expansion units connectable to M1 via the MSC proprietary bus

Max configuration: 128 inputs, 16 OSSD pairs, 16 feedback restart e/o interlock inputs and 32 status outputs

  • 2006/42/EC: Machine Directive
  • 2014/30/EU: Electromagnetic Compatibility Directive
  • 2014/35/EU: Low Voltage Directive
  • EN 61496-1:2013 Safety of machinery. Electro sensitive protective equipment. General requirements and tests
  • EN 61131-2:2007 Programmable controllers. Part 2: equipment requirements and tests
  • EN 61508-1:2010 Functional safety of electrical/electronic programmable electronic safety related systems. General requirements
  • EN 61508-2:2010 Functional safety of electrical/electronic/programmable electronic safety related systems. Requirements for electrical/electronic/programmable electronic safety-related systems
  • EN 61508-3:2010 Functional safety of electrical/electronic programmable electronic safety related systems. Software requirements
  • EN 61508-4:2010 Functional safety of electrical/electronic programmable electronic safety related systems. Definitions and abbreviations
  • EN 62061:2005 Safety of machinery. Functional safety of safety-related electrical, electronic and programmable electronic control systems
  • EN ISO 13849-1:2008 Safety of machinery. Safety-related parts of control systems. Part 1: General principles for design
  • IEC 61784-3:2008 Industrial communication networks. Profiles. Part 3: Functional safety field buses. General rules and profile definitions
  • UL (C+US) mark for USA and Canada
  • S-Mark for Korea
  • ANSI / UL 1998: Safety Software in Programmable Components
  • UNI EN 81-20 Safety rules for the construction and installation of lifts. Lifts for the transport of persons and goods. Part 20: Passenger and goods passenger lift
  • UNI EN 81-50 Safety rules for the construction and installation of lifts. Examinations and test. Part 50: Design rules, calculations, examinations and tests of lift components
Certifications:
  • Pallets production machines
  • Wood-working machinery
  • Painting machines for wood-working industry
  • Handling machines for wood-working plants
  • Wood-working machines squaring edgebanders
  • Robot
  • Plastic film production machines
  • AGV (Automatic Guided Vehicle)
  • Pad printing machines
  • Bending machines
  • Palletising systems
  • Palletising and bottling plants
  • Crate packer/unpacker and palletising systems
  • Beam drilling and sawing machines
  • Panel sizing saws
  • Vertical lift storage system
  • Rail dependent storage and retrieval equipment
  • Industrial boilers
  • Industrial thermal processes

Technical manuals

IT - M1 - TECHNICAL SHEET

IT - Installation and Use Manual

IT - MI8O2 - TECHNICAL SHEET

IT - MI8 / MI16 - TECHNICAL SHEET

IT - MO2 / MO4 - TECHNICAL SHEET

IT - MR2 / MR4 - TECHNICAL SHEET

IT - Fieldbus modules - Connections drawing

IT - MCM - TECHNICAL SHEET

IT - CSU - TECHNICAL SHEET

IT - MCT - Connections drawing

IT - MOR4 / MOR4 S8 - TECHNICAL SHEET

IT - Speed monit. modules - Connect. drawing

IT - MI12T8 - TECHNICAL SHEET

IT - MCT CABLE - Technical Characteristics

IT - CPM - INSTRUCTION SHEET

IT - HM1 Operator panel Installation and use

IT - MOS8 / MOS16 - TECHNICAL SHEET

IT - MO4LHCS8 - TECHNICAL SHEET

IT - MSC - TECHNICAL SHEET

IT - Field BUS modules - Connections drawing

EN - Installation and Use Manual

EN - M1 - TECHNICAL SHEET

EN - MI8O2 - TECHNICAL SHEET

EN - MI8 / MI16 - TECHNICAL SHEET

EN - MO2 / MO4 - TECHNICAL SHEET

EN - MR2 / MR4 - TECHNICAL SHEET

EN - Fieldbus modules - Connections drawing

EN - MCM - TECHNICAL SHEET

EN - CSU - TECHNICAL SHEET

EN - MCT - Connections drawing

EN - MOR4 / MOR4 S8 - TECHNICAL SHEET

EN - Speed monit. modules - Connect. drawing

EN - MI12T8 - TECHNICAL SHEET

EN - MCT CABLE - Technical Characteristics

EN - HM1 Operator panel Installation and use

EN - MOS8 / MOS16 - TECHNICAL SHEET

EN - MO4LHCS8 - TECHNICAL SHEET

EN - Field BUS modules - Connections drawing

DE - Installation and Use Manual

DE - Fieldbus modules - Connections drawing

DE - MCM - TECHNICAL SHEET

DE - MCT - Connections drawing

DE - MSC - TECHNICAL SHEET

DE - Field BUS modules - Connections drawing

FR - Installation and Use Manual

ES - Installation and Use Manual

Multilingual - Expansion modules - Connections drawing

Multilingual - Fieldbus module - TECHNICAL SHEET

 

Catalogues and Brochures

Catalogue

Brochure

 

Lista modelli - MOSAIC

Range

Master Unit

M1 - Master Unit

Communication

MB - Field-bus units
MCT - Interface connection units

Speed monitoring

MV0, MV1, MV2 - Safety speed monitoring units

Safety relay

MOR4/MOR4S8 - Safety relay with configurable outputs units
MR2/MR4 - Safety relay units

Additional inputs

MI8/MI16 - Input units
MI12T8 - Input unit with test output

Additional outputs

MO2, MO4 - Output unit MOR LH CS8 - High current output unit (2A)

Additional Input/Output

MI8O2 - Input/Output Unit

Additional no safety output

MOS8/MOS16 - Non-safety output units

Accessories

Mosaic accessories

Available models

Model Description Code